Good impact resistance bimetal cladding hardening composite wear-resistant composite plate
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$296.59 / 1 - 49 square meters
$251.59 / 50 - 99 square meters
$120.59 / >=100 square meters - 1 square meter
- Tianjin Wodon Wear Resistant Material Co., Ltd.
- Tianjin, China
- Mr Alexander Zhang
Product Detail
Executive position: | Enterprise standard | Packaging Details: | in steel trays. |
place of origin; place of origin: | Tianjing, China | Processing service: | Bending, welding, cutting, punching |
Special Purpose: | Wear-resistant steel | application: | Mine Liners, Cement Plants, Power Plants, Flanges |
model: | 3+3, 4+4, 5+5, 6+6, 8+8, 10+10, 12+12, etc. | Chassis: | Q235, Q345, SS400, A36, etc. |
Cladding Thickness Tolerance: | 0-0.5mm | standard: | Aisi,ASTM,bs,DIN,GB,JIS |
Certificate: | ISO9001 | tolerant: | +/-1% |
Microstructure content: | The volume fraction of Cr7C3 exceeds 50% | Gross weight per piece: | 10.000 kg |
technology: | case hardening | Sales unit: | single product |
Surface treatment: | case hardening | hardness: | 55 - 65 HRC |
length: | customer request | grade: | Chromium carbide cover plate |
chemical composition: | C 3-5; Chromium 25-40 | brand: | Wharton |
type: | steel plate, steel plate | Flatness tolerance: | ±3mm/m |
Packaging Preview: | product name: | Resistance bimetal cladding hardening composite wear-resistant composite plate | |
width: | customer request | Single package size: | 30X30X30 cm |
Wodon wear plates are made by welding one or more wear layers to a medium carbon or mild steel substrate. Surfacing alloys contain large amounts of chromium
Carbide hard particles give the sheet good wear and impact resistance.
High chrome version of ordinary excavator bucket steel bimetallic sheet bimetallic plate
The chromium carbide surfacing wear plates we manufacture:
* Thickness: 3+3mm, 4+4mm, 5+5mm, 6+6mm....20+20mm, 40+30mm, etc.
* Plate size: 1400*3400mm, 1400*3500, 2100*3500mm, etc.
* Chemical composition: C, Cr, Mn, Si, Fe, etc.
* Hardness: HRC 58-65
* Welding: submerged arc and open arc
Chromium carbide covered wear plates
Model | feature | hardness | chemical composition(%) | Operating temperature | ||||||
(Human Rights Commission) | C | chromium | manganese | silicon | Molybdenum + Niobium | Nickel + Vanadium + Tungsten | iron | |||
WD-1000 | Plain chrome carbide wear plates for general wear applications involving low to medium impact | 58-65 | 3.0-5.0 | 17.0-27.0 | 1.0-3.0 | 1.0-3.0 | / | / | Barr. | <400℃ |
WD-1100 | ||||||||||
WD-1200 | High chromium carbide wear plate with Cr content up to 40% or more, suitable for severe wear applications involving low to medium impact. | 58-65 | 3.0-6.0 | 25.0-45.0 | 1.0-3.0 | 1.0-3.0 | / | / | Barr. | <400℃ |
WD-1500 | ||||||||||
WD-1600 | Impact-resistant wear-resistant plate, independently developed, suitable for medium and high impact. | 58-65 | 3.5-6.5 | 25.0-45.0 | 1.0-3.0 | 1.0-3.0 | * | / | Barr. | <600℃ |
WD-1800 | Heat-resistant wear-resistant plate, heat-resistant up to 900℃ | 58-65 | 4.0-7.0 | 25.0-40.0 | / | / | * | * | Barr. | <900℃ |
WD-NC100 | Crack-free wear plates, mainly used as shell liners and side plates in steel mills | 50-55 | ||||||||
other series | Can be customized on request, including special chemical elements for special wear areas | / | ||||||||
Plate size: 1400*3400mm 1400*3000mm 1500*3000mm 1400*3500mm 2000*3000mm 2100*3500mm others as required | ||||||||||
Base metal material: Q235, Q345, etc. | ||||||||||
Cladding thickness: 3-50mm |
d
Ustry.
1.Overlay chemistry is key
The main components of Wodon sheet are C (%): 3.0-5.0 and Cr (%): 25-40. This chemical ratio results in a large amount of Cr7C3 chromium carbide hard particles. The microhardness of these particles throughout the layer (up to HV1800) will guarantee a super wear-resistant surface.
Performance Testing:
Test equipment: quartz sand rubber wheel wear tester.
Condition: The same size specimens were selected for different materials and wear plate manufacturers and subjected to the same abrasive working conditions in our test facility.
45 minutes per sample
Results: The test results show that the service life of the Woden wear plate is 2.5 times that of the domestic wear plate and 1.5 times that of the imported one.
2.Chromium carbide microstructure
The wear resistance of the wear plate mainly depends on the hardness, shape, size, quantity and distribution of the chromium carbide hard particles.
As shown, the volume fraction of carbides (Cr7C3) on the microstructure exceeds 50%.
3.Adhesion strength between overlay and base plate.
The overlay and base plate are well bonded. The overlay will penetrate about 0.8mm-1.8mm to the substrate, reaching 350Mpa in our tests.
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